WDS650 2xHR + 6500W quartz BGA rework station

WDS650 2xHR + 6500W quartz BGA rework station is an integrated system for repairing and replacing BGA, uBGA, CBGA, CCGA, CSP, QFN, MLF, PGA circuits. The WDS-650 model is a very efficient (total power of 6500W), a professional and modern solution for disassembly and assembly of integrated circuits for consumer electronics, medical, telecommunications, military, automotive and industrial services. The device was designed for repairing motherboards for personal and industrial computers, graphic cards, notebooks, consoles, mobile phones, modules and car controllers made in lead-acid and lead-free soldering technology. Especially recommended for working with large multilayer PCBs. The very high power and efficient cooling system ensures efficient operation and reduces the time of high temperature impact on the board to a minimum.

Specifications:

- total power: 6500W
- power of the upper hotair heating element: 1200W
- power of the hotair heating element: 1200W
- total power of the lower quartz heater: 4000W (4x1000W)
- power supply voltage: AC 230V / 230V 50 / 60Hz (power cable 3x2,5mm2)
- temperature sensors: sensors type K (thermocouple) with accuracy +/- 1C
- min. PCB size: 10x10mm
- max. PCB size: 380x420mm
- size of the lower quartz IR heater: 280x390mm
- maximum weight of the positioned system: 120g
- size of supported systems: 1-80mm
- thickness of supported PCB laminates: 0.5-4mm
- dimensions of the station with LCD: 900 (height) x 640 (depth) x 770mm (width)
- control: color touch screen 7 "HD HMI + PLC
- overcurrent protection: fuse with C32 characteristics.
- net weight: 70kg
- written guarantee: 24 months Door-To-Door (also for heating elements)


The distinguishing features of the WDS-650 model are:

Precise, efficient and ultra-fast quartz infrared IR radiators (their efficiency is higher than hotair heaters invaluable for multilayer boards, eg large scale industrial computers),

Three external temperature sensors with accuracy of +/- 1C

A total of 6 sensors that control the temperature.

Automatically retractable and retractable optical positioning system Split Vision 1080p,

Control of the HOTAIR upper heater from the software level,

Three automatic modes: Weld - automatic mode of soldering the system, Remove - automatic mode of desoldering the system, Mount - full automatic mode of desoldering and positioning the system in relation to PCBs and soldering the system

Semi-Auto mode for full control over the process,

Automatic lifting and lowering of the system before and after the brazing process,

High heating power of all 6400W heating zones,

A large area for PCBs 380x420mm,

Large surface of the bottom quartz heater 280x390mm,

Three heating zones controlled by a microprocessor 2xHOTAIR + IR,

7 "LCD touch panel with microprocessor control, visualization and memory for 20,000 solder profiles,

Precision laser pointer with position adjustment,

Two interchangeable suction tips for the upper vacuum gripper for smaller and larger systems (optional tip for elements up to 1.5x1,5mm),

External USB port for software upgrade,

15 "LCD monitor cooperating with the camera in 1080p resolution.





WDS-650 soldering station has a 7 "LCD touch screen, large area of the lower IR heater 280x390mm, for smaller laminates it is possible to switch off individual sections of the lower heater, 20,000 profiles possible to program, vertical adjustment of the bottom hotair heater (under the PCB). tracking all parameters on the LCD touch screen continuously The LCD display shows all the station operation parameters in real time, including graphical visualization of the heating process status and set temperature as well as the temperature reached in the graph for each of the three heating zones and each of the three external temperature sensors.

On the screen, the following temperatures are given in numerical form as well as on the chart:

- temperature of the upper HR heater
- temperature of the lower heating element of the HR
- temperature of the lower quartz IR heater
- temperature of the external sensor No. 1
- temperature of the external sensor No. 2
- temperature of the external sensor No. 3


In addition, every seldom the station provides separately for each of the three zones a total heating time in the range of 3 temperature ranges set by the operator - this is a step towards maintaining standards in line with the IPC recommendations. After completing the soldering process, the display can analyze the full course of the heating process in each of the 3 heating zones and each of the 6 sensors. The station's software is equipped with KEEP profile hold button. After pressing it, the station maintains all temperatures reached by it at a given moment until the KEEP button is pressed again. The function is useful in the case of such soldering that quite reliably melts at temperatures considered appropriate for a given alloy or with multi-layered PCBs when developing a correct heating profile.





In order to ensure the best soldering effect in the station, there are 3 independent zones / heating surfaces (top, bottom and PCB heater) whose temperature can be controlled and controlled separately. In addition, the heating sections of the lower heater can be switched off by blocking two switches eg in the situation of heating / heating a smaller PCB. The first (top) and second (bottom) zone is the hot air blast HR. The third (bottom) is a powerful quartz IR emitter that features:

- they emit infrared IR waves
- quartz reinforced housing
- small dimensions and at the same time high efficiency and precision in direct heating
- they heat directly the surface on which they fall (not the air)
- their effect is felt immediately after switching on (it can be seen in the attached picture of the heating profile)
- heating of PCB / PBA surfaces twice (compared to ceramic infrared heaters) (maximum temperatures for these radiators are 2,600 ° C)

The IR zone heats the panel over the entire surface, reducing stress and lowering the temperature needed for the soldering of the element.






The soldering process is programmed from the touch screen level creating a suitable soldering profile for the specific PCB layout and laminate. Each of the three heating zones can be controlled separately via 8 groups / parameter steps. Each of the groups / steps consists of three parameters:

- temperature increase per second
- final temperature values
- time of maintaining a given temperature

Thanks to the precise control of the increment and temperature values at each stage of the process, the highest standards and IPC standards are strictly defined, which precisely determine the individual soldering phases of the systems, ie PREBAKE, PREHEAT, SOAK, REFLOW, COOLING. To determine the exact temperatures in each section, precise K-type thermocouples with accuracy +/- 1C in a closed loop were used. After each desoldering / soldering process an alarm is generated. In the event of high uncontrolled temperatures or damage to one of the fans, the programmed protection system can trigger an alarm and disconnect the heating zones.






The station is equipped with 6 points supporting the plate on each side. The main PCB holder has been equipped with a V-groove, which ensures quick and stable plate assembly and a large adjustment range. In the case of irregularly shaped slabs, the station is equipped with 6 PCB holders which, in addition to the V-grooves, also have pins that are ideally suited for placing in the plate mounting holes. In order to eliminate sagging of the plate during the soldering process, the bracket has additionally two rows of brackets and the possibility of supporting directly under the brazed system (screw with adjustable height in the bottom hotair nozzle). To direct the hot air and protect neighboring elements in the station in the upper and lower part, magnetic nozzles were designed. Nozzles are mounted very simply with one hand. They can be set and rotated at any angle. All hotair nozzles (up / down) have special side openings which blow away excess hot air.


The set includes:

- Soldering station WDS-650 with a capacity of 6500W.
- Nozzles of the upper heater (41x41mm, 38x38mm, 28x28mm, 18x18mm).
- Main nozzle of the lower heater hotair (50x50mm).
- Two metal suction nozzles with different diameters are screwed into the upper vacuum gripper.
- Spare silicone tips for vacuum gripper (5pcs - 9mm, 3pcs 7mm).
- K-type thermocouple - 3 pcs.
- Six handles for non-standard PCBs + mounting screws.
- Additional 2 lateral holders for supporting larger PCBs.
- 15 "LCD monitor.
- Polish Polish manual.

Warranty
The distributor gives a 24-month warranty on this model of the station.

Product weight: 108.00 kg. Country: Afganistan Albania Algeria American Samoa Andorra Angola Anguilla Antigua Argentina Armenia Aruba Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bermuda Bhutan Bolivia Bonaire Bosnia & Herz. Botswana Brazil Brunei Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Canary Islands Cape Verde Cayman Islands Central Afr. Rep. Ceuta Chad Channel Islands Chile China Choose a country Colombia Comoros Congo Congo (RDC) Cook Islands Costa Rica Cote d'Ivoire Croatia Cuba Curacao Cyprus Czech Denmark Djibouti Dominica Dominican Rep. East Timor Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Falkland Islands Faroe Islands Fiji Finland France French Guiana French Polynesia Gabon Gambia Gaza Georgia Germany Ghana Gibraltar Greece Greenland Grenada Guadeloupe Guam Guatemala Guernsey Guinea Republic Guinea-Bissau Guyana (British) Haiti Honduras Hong Kong Hungary Iceland India Indonesia Irak Iran Ireland Israel Italy Jamaica Japan Jersey Jordan Kazakhstan Kenya Kiribati Korea Korean People's Democratic Republic Kosovo Kosrae Kuwait Kyrgyzstan Lao Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macau Macedonia Madagascar Malawi Malaysia Maldives Mali Malta Marshall Islands Martinique Mauritania Mauritius Melilla Mexico Micronesia Moldova Monaco Mongolia Montenegro Montserrat Morocco Mozambique Myanmar Namibia Nauru Nepal Netherlands Nevis New Caledonia New Zealand Nicaragua Niger Nigeria Niue North. Mariana Isl. Northern Ireland Norway Oman Pakistan Palau Panama Papua New Guinea Paraguay Peru Philippines Poland Ponape Portugal Puerto Rico Qatar Reunion, Isl. Of Romania Rota Russian Fed. Rwanda Saba Saipan Samoa San Marino Sao Tome & Pr. Saudi Arabia Scotland Senegal Serbia Seychelles Sierra Leone Singapore Slovak Republic Slovenia Solomon Islands Somalia South Africa Spain Sri Lanka St. Barthelemy St. Eustatius St. Kitts St. Lucia St. Maarten St. Vincent St.Helen Islands St.Martens Sudan Suriname Suzai Sweden Switzerland Syria Tahiti Taiwan Tajikistan Tanzania Thailand Tininan Togo Tonga Trinidad & Tobago Truk Tunisia Turkey Turkmenistan Turks & Caicos Isl. Tuvalu USA Uganda Ukraine United Arab Emir. United Kingdom Uruguay Uzbekistan Vanuatu Venezuela Vietnam Virgin Isl. (Br) Virgin Isl. (US) Wake Island Wallis & Futuna Isl. West Bank Yap Yemen Zambia Zimbabwe Courier: DHL Express Delivery time: 1-3 working days from shiping date Shipping cost: 1818.99 EUR

Product placed on the market in the EU before December 13, 2024: YES

Safety Warnings and Usage Guidelines

Based on the requirements of Regulation (EU) 2023/988 on General Product Safety (GPSR), we present a list of safety warnings. The aim is to protect users from potential hazards resulting from improper use of products/devices.

1. General Safety Measures

* Use the device only in accordance with its intended purpose and the manufacturer's instructions.
* Before first use, read the user manual carefully.

Hazards for children:
* Keep the product/device out of reach of children. Children are unable to assess existing risks.

2. Mechanical Hazards

* Check that all components are properly assembled before operating the device.
* Avoid using tools that may damage the product or contribute to its damage. Do not modify the product: do not open/disassemble it!

3. Electrical Hazards
* Connect only to a socket with the appropriate voltage, in accordance with the manufacturer’s requirements.
* Improper handling of products powered by mains voltage may result in fatal electric shock! If the product and/or the connection cable are damaged, do not touch them; there is a risk of fatal electric shock! Never use the device if the power cord is damaged, frayed, or cut. Avoid touching the power cord or plug with wet hands.
* Product with a separate power supply: before connecting the device to a plug-in or external power supply, ensure that the voltage, polarity (plus/+ and minus/-), and plug dimensions (e.g., inner/outer diameter) match the device.
* Product with a mains plug: the power outlet used for connection must be located near the product and easily accessible. Always unplug the power cord by pulling the plug, not the cable.
* Product with a power cord: the power cable must not be pinched, bent, or damaged by sharp edges. Do not place any objects on the power cord or step on it. The cable should always be arranged carefully to prevent tripping.
* Product intended for soldering: use only appropriate electronic solder and an electronic soldering iron. The soldering process should be performed quickly to avoid overheating and possible damage to the product.

4. Usage Precautions

* Place the product on a stable, flat surface to prevent it from tipping over.
* Always maintain sufficient space around the device (as recommended by the manufacturer) to ensure proper ventilation.
* The operation of certain products (e.g., machines or tools) requires the use of personal protective equipment to minimize health or other risks. This includes, for example, suitable hearing protection, an appropriate respirator/dust mask, or safety goggles, as well as proper gloves, safety footwear, and clothing.

5. Maintenance and Cleaning
* Before performing maintenance or cleaning, read the product’s user manual.
* Improper cleaning agents may not only damage the product but also cause other hazards — follow the manufacturer’s guidelines.

6. User Warnings
* Elderly persons or individuals with limited mobility should exercise particular caution when operating the product and, if necessary, seek assistance from another person.
* If the device operates abnormally (e.g., emits smoke, overheats, or produces unusual sounds), immediately switch it off, disconnect it from power, and contact authorized service.
* Store the product in a dry and cool place to prevent mechanical and electrical damage.

7. Disposal
* All electrical and electronic equipment placed on the European market must be properly disposed of. This means that, at the end of its service life, the device must be disposed of separately from unsorted household waste.

8. Importance of Following the Warnings
Following the above warnings minimizes the risk of personal injury, device malfunction, and material losses. Ignoring these recommendations may lead to serious health and material hazards. Protect yourself and your loved ones by following the indicated safety measures. Detailed warnings or product safety information are available in the user manual supplied with the product or in PDF format on the manufacturer’s/supplier’s website.