Automatic WISDOMSHOW WDS-750 6800W BGA soldering station

Automatic WISDOMSHOW WDS-750 6800W BGA soldering station - designed for high performance electronics. It is a professional and modern solution for disassembly and assembly of BGA, uBGA, CBGA, CCGA, CSP, QFN, MLF, PGA systems and work with large multilayer PCBs, for consumer electronics, medical, telecommunications, military, automotive and industrial, and prefabrication services . The high power of the station and the efficient cooling system ensure efficient operation and reduce the time of high temperature impact on the board to a minimum. The device was designed for repairing motherboards for personal and industrial computers, graphic cards, notebooks, consoles, mobile phones, modules and car controllers made in lead-acid and lead-free soldering technology. WDS-750 soldering station allows you to control and track all device parameters on a regular basis on a touch screen LCD.

1. Automatic outpouring, lifting and depositing of BGA systems
2. Automatic download and BGA chips
3. Powerful and quartz infrared IR illuminators with detachable 4 corner zones
4. Four external temperature measurement channels with accuracy of +/- 1C
5. 11 fixing points for PCB laminates
6. A total of 7 sensors that control the temperature. To determine the exact temperatures in each section, precise K-type thermocouples with accuracy +/- 1C in a closed loop were used.
7. Automatically retractable and retractable optical positioning system Split Vision 1080p 5Mpix Optical system moves X and Y axes. In addition, each of the positions of the X, Y optical system that is important for the automatic process of pouring out and distributing chips is software, i.e. editable. Additionally, for critical moments of soldering processes, it is also possible to set and save the position of the upper head, ie position Z. This BGA station model has fully configurable positions of the main moving components in the X, Y, Z axis so that they can be stored in the device memory making the soldering process still more more automated.
8. Control of the HOTAIR upper heater and the optical joystick system as well as from the software level
9. Three automatic modes: Weld - automatic mode of soldering the system, Remove - automatic mode of desoldering the system, Mount - full automatic mode of desoldering and positioning the system in relation to PCBs and soldering the system
10. Full manual mode "Manual" providing full control over the process
11. Very high power of all 6400W heating zones
12. A large surface provided for 500x450mm PCBs
13. Large surface of the bottom quartz heater 415x355mm
14. Three heating zones controlled by a microprocessor 2xHOTAIR + IR (upper, lower and PCB heater) whose temperature can be controlled and controlled separately. In addition, the heating sections of the lower heater can be switched off by blocking four switches eg in the situation of heating / heating a smaller PCB. The first (top) and second (bottom) zone is the hot air blast HR. The third (bottom) is a high-performance quartz IR heater. The IR zone heats the panel over the entire surface, reducing stress and lowering the temperature needed for the correct soldering of the element
15. The fan speed of the upper hot air heater is programmable in percentage for each of 100 profiles.
16. LCD touch panel 7 "with microprocessor control, visualization and memory 100 solder profiles
17. Precision vertical laser pointer built into the vacuum suction
18. Three replaceable metal suction tips of the upper vacuum gripper for smaller (from 0.8mm) and larger systems (up to 80mm)
19. External USB port for updating software, exporting and importing profiles, and exporting data for the completed soldering process
20. Built-in "Alarm Record" to track device maintenance parameters
21. Increased suction force of the vacuum gripper for lifting systems up to 80x80mm
22. HD 15 "LCD monitor cooperating with a 5Mpix camera in 1080p resolution
23. very efficient transverse fan automatically cooling PCB boards after desoldering and soldering. This prevents deformation of the PCB and protects the reballing effect.
24. after each desoldering / soldering process an alarm is generated.
25. in the event of high uncontrolled temperatures or damage to one of the fans, the programmed protection system can trigger an alarm and disconnect the heating zones.
26. is equipped with 6 support points for the plate on each side.
27. the possibility of exporting and importing profiles via the built-in USB port as well as exporting in the form of a csv file and bmp full data of the completed soldering process.
28. The main PCB holder has been equipped with V-gouging which ensures quick and stable plate assembly and a large adjustment range.
29. To direct the hot air and protect neighboring elements, magnetic nozzles were designed in the upper and lower part of the station. Nozzles are mounted very simply with one hand. They can be set and rotated at any angle.

In the case of irregularly shaped slabs, the station is equipped with 11 PCB holders which, in addition to the V-grooves, also have pins that are ideally suited for placing in the mounting holes of the boards. In order to eliminate the deflection of the plate during the soldering process, the holder has additionally two rows of brackets and the possibility of supporting directly under the brazed system (screw with adjustable height in the lower nozzle of the hotair).

 

Technical data:

- total power: 6800W

- power of the upper hotair heating element: 1200W

- power of the hotair heating element: 1200W

- total power of the lower quartz heater: 4200W

- supply voltage: AC 230V / 230V 50 / 60Hz (power cable 3x2,5mm2)

- temperature sensors: sensors type K (thermocouple) with an accuracy of +/- 1C

- min. PCB size: 10x10mm

- max. PCB size: 500x450mm

- size of the lower quartz IR heater: 415x355mm

- maximum weight of the positioned system: 120g

- size of supported systems: 0.8-80mm

- thickness of supported PCB laminates: 0.5-4mm

- dimensions of the station with LCD: 960 (height) x 900 (depth) x 700mm (width)

- control: color touch screen 7 "HD HMI + PLC

- overcurrent protection: fuse with C32 characteristic.

- net weight: 100kg

- written guarantee: 24 months Door-To-Door (also for heating elements)

 

 

Set contains:

- WDS-750 soldering station with 6800W power.

- Nozzles of the upper heater (41x41mm, 36x36mm, 28x28mm, 18x18mm).

- Nozzles of the lower heater hotair (35x35mm, 50x50mm).

- Two metal suction nozzles of different diameter are screwed into the upper vacuum gripper from the silicone gripper buckets for each of them

- Spare silicone tips for the vacuum gripper.

- Thin K type thermocouple DIA = 0.127mm - 4 pcs.

- Six handles for non-standard PCBs + mounting screws.

- Additional 2 lateral holders for supporting larger PCBs.

- HD 15 "HD LCD monitor.

- instruction manual.

 

Product placed on the market in the EU before December 13, 2024: YES

Safety Warnings and Usage Guidelines

Based on the requirements of Regulation (EU) 2023/988 on General Product Safety (GPSR), we present a list of safety warnings. The aim is to protect users from potential hazards resulting from improper use of products/devices.

1. General Safety Measures

* Use the device only in accordance with its intended purpose and the manufacturer's instructions.
* Before first use, read the user manual carefully.

Hazards for children:
* Keep the product/device out of reach of children. Children are unable to assess existing risks.

2. Mechanical Hazards

* Check that all components are properly assembled before operating the device.
* Avoid using tools that may damage the product or contribute to its damage. Do not modify the product: do not open/disassemble it!

3. Electrical Hazards
* Connect only to a socket with the appropriate voltage, in accordance with the manufacturer’s requirements.
* Improper handling of products powered by mains voltage may result in fatal electric shock! If the product and/or the connection cable are damaged, do not touch them; there is a risk of fatal electric shock! Never use the device if the power cord is damaged, frayed, or cut. Avoid touching the power cord or plug with wet hands.
* Product with a separate power supply: before connecting the device to a plug-in or external power supply, ensure that the voltage, polarity (plus/+ and minus/-), and plug dimensions (e.g., inner/outer diameter) match the device.
* Product with a mains plug: the power outlet used for connection must be located near the product and easily accessible. Always unplug the power cord by pulling the plug, not the cable.
* Product with a power cord: the power cable must not be pinched, bent, or damaged by sharp edges. Do not place any objects on the power cord or step on it. The cable should always be arranged carefully to prevent tripping.
* Product intended for soldering: use only appropriate electronic solder and an electronic soldering iron. The soldering process should be performed quickly to avoid overheating and possible damage to the product.

4. Usage Precautions

* Place the product on a stable, flat surface to prevent it from tipping over.
* Always maintain sufficient space around the device (as recommended by the manufacturer) to ensure proper ventilation.
* The operation of certain products (e.g., machines or tools) requires the use of personal protective equipment to minimize health or other risks. This includes, for example, suitable hearing protection, an appropriate respirator/dust mask, or safety goggles, as well as proper gloves, safety footwear, and clothing.

5. Maintenance and Cleaning
* Before performing maintenance or cleaning, read the product’s user manual.
* Improper cleaning agents may not only damage the product but also cause other hazards — follow the manufacturer’s guidelines.

6. User Warnings
* Elderly persons or individuals with limited mobility should exercise particular caution when operating the product and, if necessary, seek assistance from another person.
* If the device operates abnormally (e.g., emits smoke, overheats, or produces unusual sounds), immediately switch it off, disconnect it from power, and contact authorized service.
* Store the product in a dry and cool place to prevent mechanical and electrical damage.

7. Disposal
* All electrical and electronic equipment placed on the European market must be properly disposed of. This means that, at the end of its service life, the device must be disposed of separately from unsorted household waste.

8. Importance of Following the Warnings
Following the above warnings minimizes the risk of personal injury, device malfunction, and material losses. Ignoring these recommendations may lead to serious health and material hazards. Protect yourself and your loved ones by following the indicated safety measures. Detailed warnings or product safety information are available in the user manual supplied with the product or in PDF format on the manufacturer’s/supplier’s website.